The Stihl TS760 is a high-performance cut-off machine designed for professional concrete and asphalt cutting applications. This parts manual provides detailed information on all components, assembly diagrams, part numbers, and maintenance procedures to ensure proper servicing and longevity of the tool. Below are key sections for safety, parts identification, assembly, maintenance, and ordering information.
Key components: 2-stroke engine, centrifugal clutch, reinforced cutting head, adjustable handle, safety guard, anti-vibration system.
| Feature | Description |
|---|---|
| Engine Type | 2-stroke, single cylinder, air-cooled |
| Displacement | 76.5 cc |
| Power Output | 4.1 kW (5.5 HP) |
| Max RPM | 9,500 rpm |
| Cutting Disc Diameter | 300 mm (12 inch) max |
| Fuel Tank Capacity | 1100 ml |
| Oil Tank Capacity | 200 ml (for chain/guide bar if equipped) |
| Weight (without disc) | 10.5 kg |
| Ignition System | Electronic, capacitor discharge |
| Starting System | Rewind starter with decompression valve |
Always wear appropriate PPE: safety glasses, hearing protection, gloves, steel-toe boots, and dust mask.
WARNING! Machine produces kickback; maintain firm grip with both hands. Keep bystanders at safe distance.
Refer to exploded-view diagrams for part numbers and assembly relationships.
CAUTION! Use only genuine STIHL parts for replacement to maintain performance and safety.
Spindle assembly transfers engine power to cutting disc.
Spindle: Part # 1128 860 2001 - Threaded M14 x 1.5 left-hand thread.
Flange: Part # 1128 861 2001 - Outer flange for disc clamping.
Bearing: Part # 1128 862 2001 - Ball bearing 6202-2RS.
Safety Guard: Part # 1128 870 2001 - Adjustable for cutting depth.
Guard Mounting Kit: Part # 1128 871 2001 - Bolts and brackets.
Cutting Disc Nut: Part # 1128 863 2001 - Special left-hand thread nut with washer.
Front handle with throttle control; rear handle with vibration damping.
Tip: Lubricate throttle cable pivot points with light oil periodically.
Supports fuel/oil mixture ratio of 50:1 (STIHL HP Ultra oil recommended).
WARNING! Use only fresh fuel mixture; drain tank if storing over 30 days.
Daily: Clean air filter, check disc mounting, inspect safety guard.
Weekly: Clean spark arrestor, check fuel filter, inspect anti-vibration mounts.
Monthly: Clean carburetor, check spark plug, inspect bearings.
Annually: Replace fuel lines, check cylinder compression, replace worn parts.
| Symptom | Possible Cause | Corrective Action |
|---|---|---|
| Engine won't start | Fuel, spark, compression | Check fuel mixture, spark plug, decompression valve. |
| Engine runs poorly | Air filter, carburetor | Clean/replace air filter; adjust carburetor settings. |
| Excessive vibration | Disc balance, bearings | Check disc for damage; replace spindle bearing if worn. |
| Cutting disc wobbles | Mounting, flange | Ensure disc properly seated; replace worn flange. |
| Overheating | Airflow, fuel mixture | Clean cooling fins; check fuel/oil ratio. |
Reset: Adjust carburetor to factory settings: L-1 turn out, H-1 turn out.
Contact authorized STIHL dealers for genuine parts. Provide machine serial number (located on crankcase) and part numbers from this manual. For online parts lookup, visit www.stihlusa.com/parts. International orders may require additional shipping documentation.
STIHL Limited Warranty: 1 year commercial use, 2 year residential use from date of purchase. Warranty covers defects in materials/workmanship; does not cover normal wear, misuse, or unauthorized repairs. For technical support, contact STIHL at 1-800-GO-STIHL or visit www.stihlusa.com. Keep purchase receipt for warranty validation.