STIHL TS700 Parts Manual

The STIHL TS700 is a professional-grade cut-off machine designed for heavy-duty concrete, asphalt, and masonry cutting applications. This parts manual provides detailed information on all components, assemblies, and replacement parts for the TS700 model, including the engine, cutting system, fuel system, ignition system, and safety features. Below are key sections for parts identification, ordering, assembly diagrams, specifications, maintenance parts, and troubleshooting.

1. Parts Identification 2. Ordering Information 3. Assembly Diagrams 4. Specifications 5. Engine Components 6. Cutting System Parts 7. Fuel System Parts 8. Ignition System Parts 9. Maintenance Parts 10. Safety Components 11. Troubleshooting & Replacement

Parts Identification

Key components: Engine assembly, Cutting wheel guard, Throttle trigger, Handle assembly, Fuel tank, Air filter cover, Spark plug, Muffler, Carburetor, Drive shaft, Clutch assembly.

Part NumberDescription
1140 400 1201Cylinder with piston
1140 400 1300Crankshaft assembly
1140 400 1405Carburetor assembly
1140 400 1500Ignition module
1140 400 1601Fuel tank assembly
1140 400 1700Air filter housing
1140 400 1802Muffler with spark arrestor
1140 400 1901Cutting wheel guard
1140 400 2000Handle assembly
1140 400 2103Throttle trigger with cable

Ordering Information

Use genuine STIHL parts for optimal performance and safety.

  1. Identify part number from diagrams or parts list.
  2. Contact authorized STIHL dealer with model (TS700) and part number.
  3. Verify compatibility with serial number range if applicable.
  4. Order replacement gaskets/seals with major components.

WARNING! Using non-genuine parts may void warranty and compromise safety. Always order through authorized STIHL dealers.

Assembly Diagrams

Exploded views showing component relationships.

  1. Engine assembly: Cylinder, piston, connecting rod, crankshaft.
  2. Fuel system: Tank, filter, lines, carburetor, primer bulb.
  3. Cutting system: Drive shaft, spindle, bearing, wheel guard.
  4. Controls: Throttle trigger, stop switch, handle mounts.

CAUTION! Refer to diagrams during disassembly/reassembly. Torque fasteners to specifications.

Specifications

Engine Components

Cylinder, piston, rings, connecting rod, crankshaft, bearings, seals.

Cylinder: Nikasil-coated aluminum. Piston: Forged aluminum with two rings. Crankshaft: Roller bearings both ends. Seals: Lip seals prevent air leaks.

Replacement notes: Always replace piston and cylinder as set. Use new gaskets and seals. Check bearing play during assembly.

Cutting System Parts

Drive shaft, spindle assembly, bearing, wheel guard, mounting flange, nut.

  1. Remove cutting wheel before disassembly.
  2. Inspect spindle bearing for smooth rotation.
  3. Replace guard if cracked or damaged.
  4. Use correct flange and nut (left-hand thread).

Tip: Lubricate spindle bearing with high-temperature grease during assembly.

Fuel System Parts

Fuel tank, cap, filter, lines, carburetor, primer bulb, gaskets.

  1. Tank: Polyethylene with integrated filter.
  2. Carburetor: WT-426 with adjustment screws (H, L, LA).
  3. Fuel lines: Replace if cracked or hardened.
  4. Filter: Replace annually or if clogged.
  5. Primer: Bulb and check valves.

WARNING! Drain fuel before servicing. Use STIHL fuel line only.

Ignition System Parts

Ignition module, spark plug, boot, wire, stop switch.

Module: CDI type, non-adjustable. Spark plug: BOSCH WSR6F or equivalent, gap 0.5 mm. Stop switch: Grounds ignition to stop engine.

Maintenance Parts

Air filter, spark plug, fuel filter, cutting wheel, drive belt (if equipped), lubricants.

CAUTION! Replace air filter regularly in dusty conditions. Use STIHL-approved cutting wheels.

Safety Components

Wheel guard, handle with vibration damping, throttle lockout, stop switch, spark arrestor.

Guard must be properly installed. Throttle lockout prevents accidental operation. Spark arrestor screen in muffler.

Troubleshooting & Replacement

SymptomPossible CauseParts Needed
Engine won't startFuel system, ignitionSpark plug, fuel filter, carburetor kit
Loss of powerAir filter, exhaustAir filter, muffler spark arrestor
Excessive vibrationCutting wheel, bearingCutting wheel, spindle bearing
Oil leaksCrankcase sealsSeal kit, gaskets
OverheatingCylinder, cooling finsCylinder/piston set, gaskets

Torque Values: Cylinder bolts: 10 Nm, Spark plug: 20 Nm, Flange nut: 40 Nm.

Service: Authorized STIHL dealers only. For dealer locator: www.stihlusa.com or 1-800-467-8445.

STIHL TS700 Parts Manual © - All Rights Reserved 2025