Stihl TS460 Parts Manual

The Stihl TS460 is a professional-grade cut-off saw designed for heavy-duty concrete and asphalt cutting. This parts manual provides detailed diagrams, part numbers, and ordering information for the complete assembly and components of the TS460, including the engine, cutting system, fuel system, air filtration, ignition, and housing. Below are key sections for identification, engine parts, cutting attachments, maintenance parts, and ordering.

1. Machine Identification 2. Engine Assembly & Components 3. Cutting System & Guard 4. Fuel System & Tank 5. Air Filtration & Cooling 6. Ignition & Electrical System 7. Housing, Handles & Controls 8. Fasteners & Hardware 9. Maintenance Parts & Kits 10. Exploded Views & Diagrams 11. Parts Ordering & Support

Machine Identification

Locate the model designation and serial number plate on the saw housing. Required for ordering correct parts.

Identification	Location & Description
Model Number	TS460 (stamped on housing near rear handle)
Serial Number	Unique alphanumeric code on manufacturer's plate
Engine Type	2-stroke, single cylinder, air-cooled
Displacement	64.1 cm³ (3.91 cu. in.)
Powerhead Weight	Approx. 9.5 kg (20.9 lbs) without cutting attachment

Engine Assembly & Components

Cylinder, piston, crankshaft, connecting rod, bearings, seals, and associated hardware.

Cylinder: Part # 1128 020 2001 – Includes cylinder body and cooling fins.
Piston: Part # 1128 030 2001 – Complete piston assembly with rings and wrist pin.
Crankshaft: Part # 1128 040 2001 – Forged crankshaft with integrated counterweights.
Bearings & Seals: Main bearings (Part # 1128 050 2001) and crankshaft seals (Part # 1128 060 2001).

WARNING! Engine disassembly requires specialized tools and training. Incorrect assembly can cause catastrophic failure.

Cutting System & Guard

Spindle, arbor, blade flange, guard assembly, and depth adjustment.

Spindle Assembly: Part # 1128 120 2001 – Includes spindle shaft and drive gear.
Blade Flange & Nut: Part # 1128 130 2001 (flange), Part # 1128 140 2001 (nut).
Cutting Guard: Part # 1128 150 2001 – Standard guard for 12" blades.
Depth Gauge: Part # 1128 160 2001 – Adjustable cutting depth mechanism.

CAUTION! Always use STIHL-approved cutting attachments. Ensure guard is properly installed before operation.

Fuel System & Tank

Fuel Tank: Part # 1128 200 2001 – Polyethylene tank with integrated cap.
Carburetor: Part # 1128 210 2001 – Complete carburetor assembly (Zama C1Q-S series).
Fuel Filter: Part # 1128 220 2001 – In-tank filter element.
Fuel Lines: Part # 1128 230 2001 – Set of supply and return lines.
Impulse Line: Part # 1128 240 2001 – Connects crankcase to carburetor.
Air Filter: Part # 1128 250 2001 – Pre-cleaner and main filter element.

Air Filtration & Cooling

Air filter housing, filter elements, cooling fan, and shrouds.

Air Filter Assembly: Part # 1128 300 2001 – Includes housing, cover, and pre-filter. Cooling Fan: Part # 1128 310 2001 – Plastic fan mounted on crankshaft. Cylinder Shroud: Part # 1128 320 2001 – Directs cooling air over cylinder fins.

Ignition & Electrical System

Ignition module, spark plug, stop switch, wiring harness.

Turn off saw and disconnect spark plug before servicing.
Match part numbers exactly for proper ignition timing.
Check all connections for corrosion or damage.

Tip: Use only STIHL-approved spark plugs (type: Bosch WSR6F or equivalent).

Housing, Handles & Controls

Main housing, front/rear handles, throttle trigger, lockout, and vibration dampening elements.

Main Housing: Part # 1128 400 2001 – Two-piece clamshell design.
Rear Handle: Part # 1128 410 2001 – Includes throttle trigger and kill switch.
Front Handle: Part # 1128 420 2001 – D-shaped assist handle with mounting.
Vibration Dampeners: Part # 1128 430 2001 – Set of rubber isolators.
Throttle Linkage: Part # 1128 440 2001 – Cable and lever assembly.
Stop Switch: Part # 1128 450 2001 – Integrated into rear handle.
Decompression Valve: Part # 1128 460 2001 – For easier starting (if equipped).

WARNING! Ensure all handle fasteners are torqued to specification. Loose handles can lead to loss of control.

Fasteners & Hardware

Complete hardware kit includes all screws, nuts, washers, and clips specific to TS460 assembly.

Hardware Kit: Part # 1128 500 2001 – Contains all necessary fasteners for general reassembly.

Maintenance Parts & Kits

Common wear items and service kits for routine maintenance.

Maintenance Kit: Part # 1128 600 2001 – Includes air filter, spark plug, fuel filter. Diaphragm Kit: Part # 1128 610 2001 – Carburetor repair diaphragms and gaskets. Seal Kit: Part # 1128 620 2001 – Crankshaft and bearing seals set.

Exploded Views & Diagrams

Refer to official STIHL exploded view diagrams (not included here) for part relationships and assembly order. Diagrams are organized by system groups corresponding to sections above.

CAUTION! Use diagrams in conjunction with STIHL service manual. Incorrect part placement can impair function and safety.

Parts Ordering & Support

Step	Action	Notes
1. Identify Part	Use exploded view and part number from this manual	Verify model and serial number
2. Contact Dealer	Provide part number and serial number to authorized STIHL dealer	Dealer locator at www.stihlusa.com
3. Online	Some dealers offer online parts ordering with diagrams	Use official STIHL dealer sites only
4. Warranty	Parts may be covered under warranty; have proof of purchase	Warranty does not cover wear items or damage from misuse
5. Support	For technical questions, contact STIHL technical support	Phone: 1-800-467-8445

Note: Part numbers are subject to change. Always confirm with your dealer using your saw's serial number.

Service: 1-800-467-8445; www.stihlusa.com