Stihl TS 460 Parts Manual

The Stihl TS 460 is a professional-grade cut-off saw designed for heavy-duty concrete, asphalt, and masonry cutting. This parts manual provides detailed diagrams, part numbers, and ordering information for all components of the TS 460, including the engine assembly, cutting system, fuel system, ignition, cooling, and housing. Use this guide for maintenance, repair, and genuine Stihl parts replacement to ensure optimal performance and safety.

1. Introduction & Safety 2. Engine Assembly Parts 3. Cutting System & Guard 4. Fuel System Components 5. Ignition & Electrical System 6. Air Filter & Cooling System 7. Housing & Handle Parts 8. Fasteners & Hardware 9. Part Number Index 10. Ordering Information 11. Warranty & Service

Introduction & Safety

This manual is intended for professional technicians and authorized Stihl service dealers. Always follow Stihl safety instructions and wear appropriate PPE (safety glasses, gloves, hearing protection, dust mask) when servicing the TS 460. Disconnect the spark plug before any repair. Use only genuine Stihl parts to maintain performance and warranty.

Safety SymbolMeaning
⚠️Warning - Risk of injury or damage
🔧Service point - Requires special tool
🔥Hot surface - Allow engine to cool
Fuel system - No smoking, work in ventilated area

Engine Assembly Parts

Cylinder, piston, crankshaft, connecting rod, bearings, seals, and gaskets.

  1. Cylinder Assembly: Includes cylinder, fins, and mounting points.
  2. Piston & Rings: Piston, wrist pin, circlips, and compression rings.
  3. Crankshaft: Main shaft with integrated counterweights and bearing journals.
  4. Connecting Rod: Links piston to crankshaft; includes bearing.
  5. Seals & Gaskets: Crankshaft seals, cylinder base gasket, exhaust gasket.

WARNING! Engine disassembly requires proper tools and torque specifications. Incorrect assembly can cause engine failure or injury.

Cutting System & Guard

Blade spindle, arbor, flange, nut, cutting guard, and depth adjustment.

  1. Blade Spindle: Shaft that holds the cutting blade; includes bearing housing.
  2. Arbor & Flange: Collar and washer that secure blade to spindle.
  3. Spindle Nut: Right-hand thread; requires specific torque (approx. 50 Nm).
  4. Cutting Guard: Protective shield; includes mounting brackets and hardware.
  5. Depth Adjustment: Gauge and locking mechanism for cut depth setting.

CAUTION! Always use the correct guard and ensure blade is securely fastened before operation.

Fuel System Components

Ignition & Electrical System

Ignition module, spark plug, stop switch, wiring harness.

Ignition Module: Electronic control unit; includes mounting bracket and leads.

Spark Plug: Bosch WSR6F or equivalent; gap 0.5 mm.

Stop Switch: On/off switch with wiring connection.

Wiring Harness: Connects ignition, switch, and optional accessories.

Testing: Use Stihl diagnostic tool for ignition module check.

Air Filter & Cooling System

Air filter housing, filter elements, cooling fins, fan wheel.

  1. Remove air filter cover (two screws).
  2. Replace pre-filter and main filter element.
  3. Clean cooling fins on cylinder and fan housing.
  4. Inspect fan wheel for damage; replace if cracked.

Tip: Service air filter every 10 operating hours in dusty conditions.

Housing & Handle Parts

Main housing, front/rear handles, anti-vibration elements, decals.

  1. Main Housing: Engine cover and base; includes mounting points.
  2. Front Handle: D-shaped handle with throttle trigger and lockout.
  3. Rear Handle: Auxiliary handle with mounting clamp.
  4. Anti-Vibration: Rubber dampeners at handle mounts.
  5. Decals: Warning labels, part number stickers, instructional decals.

WARNING! Ensure all handles are securely fastened and anti-vibration elements are intact to reduce operator fatigue.

Fasteners & Hardware

Bolts, nuts, washers, screws, and clips specific to TS 460.

PartSize/TypeQty
M6 x 25 flange boltHex head4
M5 x 16 screwPhillips8
Spindle nutSpecial 24mm1
Lock washer 6mmSplit ring10
E-clip8mm shaft2

Part Number Index

Quick reference for common TS 460 parts.

DescriptionStihl Part Number
Complete piston0000 350 4005
Cylinder0000 350 4003
Carburetor assembly0000 350 4050
Ignition module0000 400 1300
Air filter set0000 350 4102
Spark plug0000 350 2900
Blade spindle assembly0000 350 4201
Cutting guard0000 350 4300

Ordering Information

Contact an authorized Stihl dealer with part numbers. Provide saw serial number (located on housing) for exact matches. Stihl recommends using genuine parts to maintain warranty and performance. International part numbers may vary; confirm with local dealer.

CAUTION! Non-genuine parts may void warranty and compromise safety.

Warranty & Service

IssueCoverageAction
Manufacturing defect1 year commercial useContact dealer with proof of purchase
Wear parts (blades, filters)Not coveredReplace as part of maintenance
Improper repairVoid warrantyUse authorized service center
Missing serial numberNo warrantyKeep serial number label intact

Service Centers: Locate at www.stihlusa.com or call 1-800-467-8445.

Manual Updates: Check website for latest revisions.

Stihl TS 460 Parts Manual © - All Rights Reserved 2025