STIHL SH86C Parts Manual

The STIHL SH86C is a professional-grade backpack leaf blower designed for heavy-duty commercial and residential use. This parts manual provides detailed diagrams, part numbers, and ordering information for the complete assembly, engine, fuel system, air filtration, ignition, exhaust, blower tube, harness, and controls of the SH86C model. Below are key sections for identification, assembly groups, ordering, and maintenance.

1. Model Identification & Specifications 2. Safety & General Information 3. Assembly Groups Overview 4. Engine Assembly Parts 5. Fuel System Parts 6. Air Filtration & Intake Parts 7. Ignition & Electrical Parts 8. Exhaust & Muffler Parts 9. Blower Tube & Nozzle Parts 10. Harness & Control Parts 11. Ordering & Exploded Diagrams

Model Identification & Specifications

Identify your unit using the model number and serial number plate located on the blower housing.

FeatureDescription
ModelSH86C
TypeBackpack Leaf Blower
Engine2-MIX engine, 27.2 cc
Air SpeedUp to 159 mph
Air Volume441 cfm
Fuel Tank Capacity40.6 fl. oz. (1.2 liters)
Dry WeightApprox. 20.7 lbs (9.4 kg)
Sound Pressure LevelTypically 107 dB(A)
Vibration LevelTypically 5.5 m/s²
WarrantyCommercial Warranty applies

Safety & General Information

Always refer to the original instruction manual for safe operation. Use only genuine STIHL replacement parts.

  1. Safety Symbols: Understand all warning labels on the unit.
  2. Pre-Use Inspection: Check for loose fasteners, damaged parts, and fuel leaks before operation.
  3. Maintenance: Perform regular maintenance as specified. Disconnect spark plug boot before servicing.
  4. Parts Replacement: Use part numbers listed in this manual for correct fit and function.

WARNING! Failure to use correct STIHL parts may void warranty and create unsafe operating conditions.

Assembly Groups Overview

The unit is divided into major assembly groups for parts identification.

  1. 1100: Complete Assembly
  2. 1200: Engine Assembly (Crankcase, Cylinder, Piston)
  3. 1300: Fuel System (Tank, Carburetor, Fuel Lines)
  4. 1400: Air Filtration (Air Filter, Cover, Intake Manifold)
  5. 1500: Ignition & Electrical (Ignition Module, Spark Plug, Stop Switch)
  6. 1600: Exhaust System (Muffler, Heat Shield, Spark Arrestor)
  7. 1700: Blower Tube & Nozzle
  8. 1800: Harness & Controls (Throttle Cable, Harness Frame, Padding)

NOTE: Refer to exploded diagrams in Section 11 for visual reference.

Engine Assembly Parts

Fuel System Parts

Key components: Fuel tank, carburetor, fuel filter, fuel lines, primer bulb, tank cap.

Carburetor: Zama C1Q-S series. Includes diaphragm kits, gaskets, needle valve, and adjustment screws.

Fuel Lines: Supply and return lines. Ensure correct diameter and length.

Fuel Filter: In-tank filter. Replace during regular maintenance.

Primer Bulb: Part of the carburetor assembly or separate component.

Air Filtration & Intake Parts

Air Filter: Foam filter element. Pre-filter may be included.

  1. Remove air filter cover (secured with snap-fasteners or screw).
  2. Clean or replace foam filter regularly. Do not run unit without filter.
  3. Check intake manifold and gasket for cracks or leaks.
  4. Inspect filter cover for proper sealing.

Tip: Service air filter more frequently in dusty conditions.

Ignition & Electrical Parts

Supports reliable starting and operation.

  1. Ignition Module (Coil): Generates spark. Includes mounting screws and boot.
  2. Spark Plug: Bosch WSR6F or equivalent. Gap: 0.020" (0.5 mm).
  3. Stop Switch: Wire harness and switch assembly.
  4. Wiring Harness: Connects stop switch to ignition module.
  5. Spark Plug Boot & Lead: Insulated boot and high-tension wire.

WARNING! Always disconnect spark plug boot before performing any maintenance.

Exhaust & Muffler Parts

Muffler Assembly: Includes muffler body, heat shield, gasket, and spark arrestor screen.

Spark Arrestor: Mesh screen inside muffler outlet. Clean regularly to prevent carbon buildup and fire hazard.

Blower Tube & Nozzle Parts

Unplug before cleaning. Use dry cloth only; no liquids or aerosols.

CAUTION! Inspect tubes for cracks. Damaged tubes can reduce performance and safety.

Harness & Control Parts

Backpack Harness: Includes shoulder straps, waist belt, padded back frame, and quick-release buckles.

Throttle Control: Throttle lever, throttle cable, lockout lever, and cable housing.

Harness Frame: Metal or plastic frame connecting to blower unit.

Padding: Replaceable foam padding for straps and back.

Vibration Dampeners: Rubber mounts between engine and harness frame.

Ordering & Exploded Diagrams

Component GroupKey Part Numbers (Examples)Diagram Reference
Engine Crankcase1140 030 2001 (Case Half)Fig. 1200-1
Carburetor Kit1130 007 1050 (Repair Kit)Fig. 1300-2
Air Filter1140 140 2001 (Foam Filter)Fig. 1400-1
Ignition Module1140 400 1401Fig. 1500-1
Muffler Assembly1140 140 3800Fig. 1600-1
Blower Tube1140 790 2001Fig. 1700-1
Harness Assembly1140 790 3100Fig. 1800-1

Ordering: Contact an authorized STIHL dealer with the model number (SH86C) and the specific part number.

Support: 1-800-467-8445; www.stihlusa.com

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