STIHL Pole Saw Parts Manual

The STIHL Pole Saw Parts Manual provides comprehensive information on the components, assembly, maintenance, and replacement parts for STIHL pole saw models. This manual is essential for proper identification, ordering, and installation of genuine STIHL parts to ensure optimal performance, safety, and longevity of your pole saw. Below are key sections covering parts diagrams, specifications, ordering information, maintenance procedures, and safety guidelines.

1. Parts Diagrams & Exploded Views 2. Model Specifications & Compatibility 3. Ordering Genuine STIHL Parts 4. Common Replacement Parts 5. Assembly & Installation Instructions 6. Maintenance & Lubrication 7. Safety Components 8. Troubleshooting Parts Issues 9. Warranty & Support 10. Regulatory & Compliance

Parts Diagrams & Exploded Views

Detailed exploded diagrams showing the relationship and assembly order of all pole saw components.

Diagram SectionComponents Covered
Power Head AssemblyEngine/Motor, fuel system, ignition, starter, housing
Drive Shaft & ExtensionShaft tubes, couplings, bearings, locking mechanisms
Cutting AttachmentGuide bar, saw chain, sprocket, clutch, oil pump
Handle & Control SystemThrottle trigger, lockout, handle grips, control cables
Fuel & Lubrication SystemFuel tank, cap, filter, oil tank, lines, pump
Air Filtration SystemAir filter cover, filter elements, pre-cleaner
Safety ComponentsChain brake, hand guard, deflector, stop switch

Model Specifications & Compatibility

Identify your specific STIHL pole saw model to ensure parts compatibility.

  1. Model Identification: Locate model number on serial plate (e.g., HT 101, HT 131).
  2. Engine Type: 2-stroke gasoline engine or electric motor specifications.
  3. Drive System: Flexible drive shaft or direct drive specifications.
  4. Extension Options: Compatible extension poles and coupling systems.
  5. Cutting Specifications: Guide bar length, pitch, gauge, and chain type.

IMPORTANT: Always verify part numbers against your specific model and serial number. Using incorrect parts may cause damage or void warranty.

Ordering Genuine STIHL Parts

How to identify and order authentic STIHL replacement parts.

  1. Use the parts diagrams to identify the required part number.
  2. Contact an authorized STIHL dealer with your model and serial number.
  3. Verify availability and order through official STIHL channels.
  4. Receive genuine parts with STIHL packaging and quality assurance.

WARNING: Non-genuine or counterfeit parts may compromise safety, performance, and durability. STIHL warranty does not cover damage from non-genuine parts.

Common Replacement Parts

Assembly & Installation Instructions

Step-by-step guidance for replacing and installing key components.

Chain & Bar Replacement: Loosen nuts, remove side cover, replace bar and chain, adjust tension, retighten.

Air Filter Service: Open cover, remove old filter, clean housing, install new filter, secure cover.

Spark Plug Replacement: Disconnect spark plug wire, clean area, remove old plug, gap new plug, install and torque.

Drive Shaft Coupling: Disconnect extension, inspect coupling, replace if worn, reconnect and secure.

Fuel Filter Replacement: Drain fuel, remove tank, extract old filter, install new filter, reassemble.

Maintenance & Lubrication

Proper maintenance procedures to extend parts life and ensure safe operation.

  1. Chain Lubrication: Always use STIHL chain oil; check oil flow before each use.
  2. Cleaning: Remove debris from air intakes, cooling fins, and guide bar groove.
  3. Inspection: Regularly check for worn sprockets, loose fasteners, cracked parts.
  4. Storage: Run carburetor dry, clean entire unit, store in dry place.

Tip: Refer to your operator's manual for specific maintenance intervals and procedures.

Safety Components

Critical safety parts that must be maintained in proper working condition.

  1. Chain Brake: Test function regularly; replace brake band and mechanism if damaged.
  2. Hand Guard/Deflector: Must be intact and securely mounted.
  3. Throttle Lockout: Ensure it prevents accidental throttle engagement.
  4. Stop Switch: Must immediately stop engine when activated.
  5. Anti-Vibration System: Check mounts and dampeners for wear.

WARNING! Never operate a pole saw with damaged or missing safety components. Serious injury may occur.

Troubleshooting Parts Issues

SymptomPossible Part IssueCorrective Action
Chain won't stay tightWorn bar, damaged tensionerReplace guide bar and/or tensioning mechanism.
Loss of powerClogged air filter, fouled spark plugReplace air filter and spark plug.
Oil not reaching chainClogged oil passages, faulty pumpClean oil ports; replace oil pump if necessary.
Excessive vibrationWorn drive shaft, loose couplingsInspect and replace drive shaft components.
Hard startingDirty fuel filter, worn starterReplace fuel filter; service starter assembly.
Chain brake not engagingWorn brake band, faulty mechanismReplace chain brake components.

Warranty & Support

STIHL Limited Warranty for genuine parts. Authorized dealer network for service.

Warranty Coverage: Genuine STIHL parts are covered by warranty against defects in materials and workmanship. Proof of purchase from authorized dealer required.

Technical Support: Contact your local STIHL dealer for technical assistance, parts identification, and repair services.

Online Resources: Visit www.stihlusa.com for parts diagrams, manuals, and dealer locator.

Regulatory & Compliance

STIHL pole saws comply with applicable safety and environmental standards.

Emissions Compliance: EPA and CARB certified where applicable.

Safety Standards: Meets ANSI B175 and other relevant safety standards.

Disposal: Dispose of used parts, oils, and filters according to local regulations.

Copyright: © STIHL. All parts diagrams and information proprietary to STIHL.

Contact: For parts and service, locate your nearest authorized STIHL dealer at 1-800-467-8445 or www.stihlusa.com.

STIHL Pole Saw Parts Manual © - All Rights Reserved 2025