Stihl MS200T Parts Manual

The Stihl MS200T is a professional-grade top-handle chainsaw designed for arborists and tree care professionals. This parts manual provides detailed diagrams, part numbers, and ordering information for all components of the MS200T chainsaw, including the engine assembly, cutting attachment, fuel system, ignition system, and housing. Below are key sections for identification, engine parts, fuel system, cutting attachment, and maintenance.

1. Identification & Serial Numbers 2. Engine Assembly Parts 3. Fuel System Parts 4. Cutting Attachment Parts 5. Ignition System Parts 6. Housing & Covers 7. Fasteners & Hardware 8. Maintenance & Service Intervals 9. Exploded Diagrams 10. Ordering Information 11. Troubleshooting Parts Issues

Identification & Serial Numbers

Locate the model and serial number plate on the rear of the saw, near the handle. This information is required for ordering correct parts.

ItemDescription
Model NumberMS200T
Engine Type2-stroke, single cylinder, air-cooled
Displacement35.2 cc (2.15 cu. in.)
Power Output2.2 kW (3.0 bhp)
Serial Number LocationStamped on crankcase
Important NoteAlways reference serial number when ordering parts, as components may vary by production year.

Engine Assembly Parts

Cylinder, piston, crankshaft, connecting rod, bearings, and seals.

  1. Cylinder Assembly: Includes cylinder, decompression valve, and mounting studs.
  2. Piston Assembly: Piston, rings, wrist pin, and circlips.
  3. Crankshaft: Complete with main bearings and oil seals.
  4. Crankcase: Upper and lower halves with gasket.

WARNING! Use only genuine Stihl parts for engine assembly to ensure proper fit and performance. Incorrect parts can cause engine failure.

Fuel System Parts

Fuel tank, carburetor, fuel lines, filter, and pump.

  1. Carburetor: Zama C1Q-S series. Includes diaphragm, gaskets, needle valve, and adjustment screws.
  2. Fuel Tank: Polyethylene tank with integrated filler cap and vent.
  3. Fuel Lines: Supply and return lines with clamps.
  4. Fuel Filter: In-tank filter element.
  5. Impulse Line: Connects crankcase to fuel pump.

CAUTION! Inspect fuel lines regularly for cracks. Use ethanol-resistant lines if using fuel with ethanol content.

Cutting Attachment Parts

Ignition System Parts

Ignition module (coil), spark plug, stop switch, and wiring harness.

Ignition Module: Electronic, non-adjustable. Includes mounting bracket and screws.

Spark Plug: NGK BPMR7A or equivalent, gap 0.5 mm (0.020").

Stop Switch: Integrated into throttle trigger assembly.

Wiring: Leads from coil to spark plug and stop switch.

Housing & Covers

Plastic housing components: rear handle, top cover, clutch cover, and anti-vibration elements.

  1. Turn off saw and ensure it is cool before disassembling housing.
  2. Note positions of rubber anti-vibration mounts and buffers.
  3. Label screws and small parts during disassembly.

Tip: Use a magnetic parts tray to organize fasteners during housing removal.

Fasteners & Hardware

All screws, nuts, washers, and clips specific to the MS200T.

  1. M5 x 25mm Flange Head Screws: For housing assembly.
  2. M6 x 40mm Shoulder Screws: For clutch cover and handle.
  3. M8 Flange Nuts: For guide bar attachment.
  4. Spring Washers and Flat Washers: Various sizes.
  5. E-Clips and Circlips: For throttle linkage and choke shaft.

WARNING! Always replace fasteners with the correct Stihl part number. Incorrect hardware can lead to component failure or safety hazard.

Maintenance & Service Intervals

Recommended part replacement intervals for optimal performance and safety.

ComponentService IntervalPart Number Reference
Air FilterEvery 10 operating hours0000 120 1620
Spark PlugEvery 50 operating hours0000 400 1300
Fuel FilterEvery 3 months or as needed0000 350 3501
Sprocket RimEvery 2-3 chains0000 642 2006
Chain Brake BandInspect annually, replace if worn0000 350 3505

Exploded Diagrams

Refer to official Stihl MS200T exploded view diagrams for part location and assembly order. Diagrams are organized by major assembly groups.

CAUTION! Use diagrams in conjunction with this manual. Do not attempt assembly without proper training.

Ordering Information

Genuine Stihl parts can be ordered through authorized Stihl dealers. Provide the model number (MS200T), serial number, and the 10-digit Stihl part number.

For support, visit www.stihlusa.com or contact your local authorized Stihl servicing dealer. International part numbers may vary.

Troubleshooting Parts Issues

SymptomPossible Part FailureCorrective Action
Engine will not startFouled spark plug, faulty ignition coilReplace spark plug (PN 0000 400 1300). Test coil resistance; replace if out of spec.
Loss of powerClogged fuel filter, worn piston/cylinderReplace fuel filter (PN 0000 350 3501). Inspect cylinder for scoring; replace assembly if damaged.
Oil leaking from sawCracked oil tank, damaged oil lineInspect oil tank and lines. Replace oil line (PN 0000 350 3507) or tank as needed.
Chain does not stop with brakeWorn brake band, faulty clutch cover springReplace chain brake band (PN 0000 350 3505) and inspect clutch cover mechanism.
Excessive vibrationFailed anti-vibration buffers, loose fastenersReplace AV buffers (PN 0000 350 3510). Check and tighten all housing screws to specified torque.

Dealer Service: Complex repairs should be performed by an authorized Stihl dealer.

Parts Lookup: Use the online parts catalog at stihlusa.com with your serial number.

Stihl MS200T Parts Manual © - All Rights Reserved 2025