STIHL MS 181 Parts Manual

The STIHL MS 181 is a lightweight, easy-to-handle chainsaw designed for occasional users and homeowners. This parts manual provides detailed diagrams, part numbers, and ordering information for all components of the MS 181 chainsaw, including the engine, cutting attachment, fuel system, ignition, and housing. Below are key sections for identification, engine components, fuel system, cutting equipment, assembly instructions, and ordering.

1. Identification & Specifications 2. Engine Assembly & Cylinder Group 3. Fuel System & Tank 4. Ignition System & Electronics 5. Cutting Attachment & Guide Bar 6. Housing & External Components 7. Assembly & Installation Guide 8. Torque Specifications 9. Exploded Views & Diagrams 10. Parts Ordering Information 11. Safety & Maintenance

Identification & Specifications

Key identifiers: Model MS 181, Engine displacement, Power output, Weight, Bar length options.

FeatureDescription
ModelSTIHL MS 181
Engine Type2-stroke, single cylinder
Displacement31.8 cm³ (1.94 cu. in.)
Power Output1.8 kW (2.4 hp)
Fuel Tank Volume0.25 L (0.07 US gal)
Oil Tank Volume0.145 L (0.04 US gal)
Weight (powerhead)Approx. 4.2 kg (9.3 lbs)
Recommended Bar Lengths14", 16", 18"
Ignition SystemElectronic, capacitor discharge
Chain Pitch3/8" PMM or .325"

Engine Assembly & Cylinder Group

Components of the engine block and cylinder assembly.

  1. Crankcase: Houses crankshaft, bearings, and seals.
  2. Cylinder: Includes cylinder, piston, rings, and wrist pin.
  3. Crankshaft: Connects piston to clutch drum.
  4. Bearings & Seals: Main bearings, crankshaft seals.
  5. Muffler & Spark Arrestor: Exhaust system components.

WARNING! Engine components are under high stress; inspect for cracks or wear before reassembly.

Fuel System & Tank

Fuel delivery components including tank, lines, carburetor, and filter.

  1. Fuel Tank: Plastic reservoir with cap and vent.
  2. Fuel Lines: Supply and return lines to carburetor.
  3. Fuel Filter: In-tank filter element.
  4. Carburetor: WT-215 or equivalent with adjustment screws.
  5. Air Filter: Foam or felt element with cover.

CAUTION! Ensure fuel lines are securely connected to prevent leaks and fire hazard.

Ignition System & Electronics

Cutting Attachment & Guide Bar

Components of the cutting system: bar, chain, sprocket, clutch, and chain brake.

Guide Bar: Roller nose bar, various lengths. Chain: Saw chain with cutters, tie straps, rivets. Sprocket: Rim sprocket or spur sprocket. Clutch: Centrifugal clutch assembly with springs and shoes. Chain Brake: Band, handle, and mechanism for stopping chain.

Housing & External Components

Plastic housing, handles, controls, and covers.

  1. Turn off engine and disconnect spark plug before disassembly.
  2. Remove housing screws and separate halves carefully.
  3. Identify and label components for reassembly.

Tip: Use a magnetic tray to keep screws organized during disassembly.

Assembly & Installation Guide

Step-by-step instructions for reassembling major components.

  1. Engine Installation: Place crankshaft into crankcase, install bearings and seals.
  2. Cylinder/Piston: Install piston rings, connect rod to crankshaft, mount cylinder.
  3. Fuel System: Attach fuel lines, install carburetor and filter.
  4. Ignition: Mount flywheel, set air gap, connect wiring.
  5. Cutting Attachment: Install clutch, sprocket, bar, and chain with proper tension.
  6. Housing: Reassemble housing halves and secure all screws.

WARNING! Tighten all fasteners to specified torque values. Improper assembly can cause failure or injury.

Torque Specifications

Critical torque values for engine and cutting components.

ComponentTorqueNotes
Cylinder bolts10 Nm (88 in-lb)Use crisscross pattern
Clutch nut40 Nm (30 ft-lb)Right-hand thread
Flywheel nut40 Nm (30 ft-lb)Use holder tool
Spark plug25 Nm (18 ft-lb)Do not over-tighten
Guide bar nuts9-10 Nm (80-88 in-lb)Adjust chain after tightening

Exploded Views & Diagrams

Refer to numbered diagrams for part identification and assembly sequence.

CAUTION! Use only genuine STIHL parts for replacement to ensure compatibility and safety.

Parts Ordering Information

Order parts using the STIHL part number from the diagrams. Contact an authorized STIHL dealer or visit www.stihlusa.com. Include model number (MS 181) and serial number when ordering.

Safety & Maintenance

SymptomPossible CauseCorrective Action
Engine won't startFuel, spark, compressionCheck fuel mix, spark plug, compression; clean air filter.
Chain doesn't turnClutch, sprocket, brakeInspect clutch springs/shoes; check chain brake engagement.
Excessive vibrationUnbalanced parts, loose fastenersCheck crankshaft balance; tighten all housing and bar nuts.
Oil not lubricating chainOil pump, lines, tank ventInspect oil pump drive, lines, and tank vent for clogs.
OverheatingAir flow, fuel mix, carburetionClean cooling fins; check fuel/oil ratio; adjust carburetor.

Maintenance: Regular cleaning, chain sharpening, and inspection of all components.

Service: Authorized STIHL dealers only. 1-800-467-8445; www.stihlusa.com

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