stihl hedge trimmer parts manual

The STIHL Hedge Trimmer Parts Manual provides comprehensive information on the components, assembly, maintenance, and replacement parts for STIHL hedge trimmer models. This manual is essential for proper identification, ordering, and installation of genuine STIHL parts to ensure optimal performance, safety, and longevity of your hedge trimming equipment. Below are key sections covering parts diagrams, specifications, ordering information, maintenance procedures, and safety guidelines.

1. Parts Diagrams & Exploded Views 2. Component Specifications 3. Ordering Genuine STIHL Parts 4. Assembly Instructions 5. Maintenance & Replacement Procedures 6. Safety Components 7. Troubleshooting Parts Issues 8. Warranty Information 9. Care & Storage 10. Regulatory Compliance 11. Frequently Asked Questions

Parts Diagrams & Exploded Views

Detailed illustrations showing the complete breakdown of STIHL hedge trimmer models, including part numbers and assembly relationships.

Diagram SectionDescription
Cutter Bar AssemblyBlades, guide plates, bolts, and lubrication points
Power UnitEngine/motor components, ignition system, fuel system (gas models), electrical system (electric models)
Drive SystemDrive shaft, gear housing, clutch, and coupling
Handle & ControlsThrottle trigger, lockout, handle grips, vibration damping elements
Safety FeaturesHand guard, blade cover, safety switch
External CasingHousing, covers, screws, and fasteners

Component Specifications

Technical details for key hedge trimmer parts.

Ordering Genuine STIHL Parts

Always use genuine STIHL parts to maintain performance and warranty coverage.

  1. Identify your hedge trimmer model number (located on serial plate).
  2. Use the parts diagram to find the corresponding part number.
  3. Contact an authorized STIHL dealer or use the online parts catalog.
  4. Provide model number and part number for accurate ordering.

WARNING! Non-genuine parts may void warranty and compromise safety.

Assembly Instructions

For new units or major part replacements.

  1. Attach cutter bar to power unit: Align and secure with provided bolts.
  2. Connect drive system: Ensure proper engagement of drive shaft or coupling.
  3. Install handle and controls: Secure handles, connect throttle linkage (gas models).
  4. Install safety components: Attach hand guard and blade cover.
  5. Lubricate: Apply oil to cutter bar before first use.

CAUTION! Disconnect spark plug (gas) or power cord (electric) before assembly.

Maintenance & Replacement Procedures

Regular maintenance part replacement schedule.

PartMaintenance IntervalReplacement Procedure
Cutter BladesSharpen as needed; replace if damagedRemove bolts, replace blades, lubricate, retorque
Air Filter (gas)Every 25 hours or as neededRemove cover, clean or replace filter
Spark Plug (gas)Every 100 hoursDisconnect wire, remove old plug, gap and install new
Lubrication PointsBefore each useApply oil to cutter bar and gear housing (if applicable)

Safety Components

Critical parts that ensure safe operation.

IMPORTANT: Never operate with damaged or missing safety parts.

Troubleshooting Parts Issues

SymptomPossible Part IssueCorrective Action
Reduced cutting performanceDull or damaged bladesSharpen or replace cutter blades
Excessive vibrationWorn drive components or loose fastenersInspect drive shaft, gear housing, tighten all bolts
Engine won't start (gas)Fouled spark plug, clogged air filterReplace spark plug, clean/replace air filter
Blades not movingBroken drive shaft or couplingInspect and replace damaged drive components
Oil leakageWorn seals or gasketsIdentify source, replace appropriate seals

Warranty Information

STIHL limited warranty covers defects in materials and workmanship. Using non-genuine parts or improper installation may void warranty. Keep purchase receipt and record serial number. Warranty service must be performed by an authorized STIHL dealer.

Care & Storage

Proper care extends part life.

  1. Clean after each use: Remove sap and debris from blades and housing.
  2. Lubricate: Apply oil to cutter bar before storage.
  3. Store properly: Keep in dry place, use blade cover.
  4. Winter storage (gas models): Empty fuel tank or add stabilizer.

CAUTION! Always disconnect power before cleaning or maintenance.

Regulatory Compliance

STIHL hedge trimmers comply with applicable safety standards (ANSI/OPEI B175.3, EPA regulations for gas models). Contains parts that may be subject to California Proposition 65 warnings. Proper disposal of used parts (especially oil and filters) is required by local regulations.

Frequently Asked Questions

Q: Can I sharpen the blades myself?
A: Yes, with proper tools and following STIHL guidelines, but replacement is often recommended for optimal performance.

Q: Where do I find my model number?
A: On the serial plate, typically located on the rear housing or near the handle.

Q: Are parts interchangeable between models?
A: No, always use parts specified for your exact model number.

Q: How do I dispose of old parts?
A: Contact your local STIHL dealer or recycling center for proper disposal methods.

Support: Contact an authorized STIHL dealer or visit www.stihlusa.com for parts and technical assistance.

STIHL Hedge Trimmer Parts Manual © - All Rights Reserved 2025