STIHL BR 550 Parts Manual

The STIHL BR 550 is a professional-grade backpack blower designed for demanding commercial and residential applications. This parts manual provides detailed diagrams, part numbers, and ordering information for all components of the BR 550 blower, including the engine assembly, fan housing, throttle controls, fuel system, harness system, and muffler. Use this manual for identification, maintenance, and repair part sourcing.

1. Introduction & Safety 2. Engine Assembly Parts 3. Fan Housing & Impeller 4. Throttle & Control Parts 5. Fuel System Components 6. Harness & Tube Assembly 7. Muffler & Exhaust System 8. Fasteners & Hardware 9. Part Number Index 10. Ordering Information 11. Exploded View Diagrams

Introduction & Safety

This manual is intended for professional servicing personnel. Always use genuine STIHL replacement parts to ensure performance, safety, and warranty compliance.

Warning SymbolMeaning
⚠️Indicates a potentially hazardous situation which, if not avoided, could result in serious injury.
⚙️Refers to a specific maintenance or repair procedure.
#Denotes a part number reference in the diagrams.

WARNING! Disconnect the spark plug boot before performing any maintenance or parts replacement. Use appropriate safety equipment.

Engine Assembly Parts

Cylinder, piston, crankshaft, bearings, and associated components.

  1. Cylinder (Part # 1130 020 2001): Includes cylinder fins and decompression valve port.
  2. Piston Assembly (Part # 1130 030 2001): Piston, rings, wrist pin, and circlips.
  3. Crankshaft (Part # 1130 040 2005): Complete with integrated fan side and clutch side.
  4. Crankcase (Part # 1130 050 2003): Main engine housing, left and right halves.
  5. Bearings & Seals: Main bearings (Part # 9503 003 1340) and crankshaft seals.

Note: Engine parts are precision matched. Do not mix parts from different engine assemblies.

Fan Housing & Impeller

Components responsible for air intake and thrust generation.

  1. Fan Housing (Part # 4130 080 0601): Main plastic shroud directing airflow.
  2. Impeller (Part # 4130 085 0601): High-strength plastic fan blade. Inspect for cracks.
  3. Air Filter Cover (Part # 4130 120 0600): Secures the air filter element.
  4. Intake Tube (Part # 4130 140 0600): Connects air filter housing to carburetor.
  5. Mounting Brackets & Isolators: Rubber isolators (Part # 4130 790 0600) reduce vibration.

CAUTION! A damaged or unbalanced impeller can cause excessive vibration and must be replaced.

Throttle & Control Parts

Throttle trigger, cables, lockouts, and handle components.

Fuel System Components

Fuel tank, cap, lines, filter, carburetor, and primer bulb.

Part DescriptionPart Number
Fuel Tank Assembly1130 350 0600
Fuel Tank Cap1130 355 0600
Fuel Line (Intake)1130 358 0601
Fuel Filter0000 350 3505
Carburetor (Zama C1Q-S266)1130 120 0650
Primer Bulb1130 125 0600
Impulse Line1130 130 0600

Tip: Replace fuel lines and filter annually or if hardening/cracking is observed.

Harness & Tube Assembly

Backpack frame, shoulder straps, hip belt, and blower tube.

  1. Backpack Frame (Part # 4130 700 0600): Main structural frame.
  2. Shoulder Harness (Part # 4130 710 0600): Padded straps with quick-adjust buckles.
  3. Hip Belt (Part # 4130 720 0600): Weight-distributing belt with buckle.
  4. Blower Tube (Part # 4130 730 0601): Main airflow tube assembly.
  5. Tube Nozzle (Part # 4130 740 0600): Removable end piece.
  6. Harness Adjustment Straps & Hardware: Various buckles and straps (Kit # 4130 790 0601).

WARNING! Inspect harness and frame for cracks or wear before each use. A failed harness can cause loss of control.

Muffler & Exhaust System

Muffler body, spark arrestor screen, gaskets, and heat shield.

Key components: Muffler (Part # 1130 145 0601), Spark Arrestor Screen (Part # 1130 146 0600), Muffler Gasket (Part # 1130 147 0600), Heat Shield (Part # 1130 148 0600).

CAUTION! The muffler becomes extremely hot during operation. Allow engine to cool completely before servicing. Clean spark arrestor screen regularly to prevent fire hazard.

Fasteners & Hardware

Screws, nuts, washers, and clips used throughout the unit.

Always replace fasteners with the correct STIHL part. Do not use mismatched hardware.

Part Number Index

Quick reference list of common part numbers.

ComponentPart Number
Complete Engine (Short Block)1130 020 0650
Starter Assembly1130 070 0600
Ignition Module1130 400 0601
Spark Plug (Bosng WR7DC)0000 400 1305
Air Filter Element0000 350 3205
Anti-Vibration Mount Set4130 790 0600
Blower Tube Kit4130 730 0602
Complete Harness Kit4130 700 0601

Ordering Information

Contact an authorized STIHL dealer to order parts. Provide the model number (BR 550) and the part number from this manual.

  1. Locate the part number from the diagram or index.
  2. Contact your local STIHL servicing dealer.
  3. Provide the machine's serial number for exact parts matching.
  4. Dealer will confirm availability and place the order.

Note: Some parts are sold only in kits or assemblies. International part numbers may vary.

Exploded View Diagrams

Refer to the following diagram groups for visual part identification and assembly order.

Diagram GroupCovered AssembliesDiagram Ref. #
Group 1: EngineCrankcase, Cylinder, PistonBR550-ENG-1
Group 2: Fan & AirflowHousing, Impeller, IntakeBR550-FAN-1
Group 3: ControlsHandle, Throttle, LinkageBR550-CTL-1
Group 4: Fuel SystemTank, Carburetor, LinesBR550-FUEL-1
Group 5: Harness & FrameFrame, Straps, TubeBR550-HRN-1
Group 6: MufflerMuffler, Shield, GasketBR550-EXH-1

Service Support: For technical assistance, contact STIHL USA at 1-800-467-8445 or visit www.stihlusa.com.

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