Stihl 036 Parts Manual

The Stihl 036 is a professional-grade chainsaw known for its durability, power, and reliability. This parts manual provides detailed information, diagrams, and part numbers for the complete maintenance, repair, and assembly of the Stihl 036 chainsaw. Below are key sections covering safety, major assemblies, part identification, ordering information, and troubleshooting.

1. Introduction & Safety 2. Major Assemblies Overview 3. Engine Assembly Parts 4. Fuel System Parts 5. Ignition System Parts 6. Cutting Attachment Parts 7. Crankcase & Clutch Parts 8. Starter Assembly Parts 9. Housing & Handle Parts 10. Part Number Index 11. Troubleshooting & Service

Introduction & Safety

This manual is intended for professional technicians and qualified individuals. Always prioritize safety when servicing chainsaws.

Safety SymbolMeaning
⚠️ WARNINGIndicates a potentially hazardous situation which, if not avoided, could result in serious injury or death.
⚠️ CAUTIONIndicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or property damage.
ℹ️ NOTEProvides helpful information for proper service procedures.

WARNING! Always disconnect the spark plug boot before performing any maintenance or parts replacement. Use only genuine Stihl replacement parts.

Major Assemblies Overview

The Stihl 036 consists of several key assemblies. Understanding their relationship is crucial for correct parts identification.

  1. Engine Assembly: Cylinder, piston, crankshaft, connecting rod.
  2. Fuel System: Fuel tank, carburetor, fuel lines, filter, primer bulb.
  3. Ignition System: Spark plug, ignition module, stop switch, wiring.
  4. Cutting Attachment: Guide bar, saw chain, sprocket, chain tensioner.
  5. Crankcase & Clutch: Crankcase halves, clutch drum, clutch springs, bearing.
  6. Starter Assembly: Starter pulley, recoil spring, starter handle, rope.
  7. Housing & Handle: Main housing, front/rear handles, anti-vibration elements, covers.

CAUTION! Refer to exploded diagrams for exact part placement and orientation during reassembly.

Engine Assembly Parts

Core components responsible for generating power.

NOTE: Always replace piston and cylinder as a matched set if either is scored or damaged.

Fuel System Parts

Components for fuel storage, delivery, and mixture.

Part DescriptionPart Number
Fuel Tank (Complete)1128 350 0601
Carburetor (Walbro HD-12A)1128 120 0600
Fuel Line (Internal)1128 358 0601
Fuel Filter0000 350 3501
Primer Bulb & Lines1128 357 0600
Fuel Cap0000 350 0800

WARNING! Ensure all fuel lines are securely connected and free of cracks to prevent leaks and fire hazard.

Ignition System Parts

Components for generating spark and controlling engine operation.

  1. Ignition Module: Part # 1128 400 1301. Controls spark timing.
  2. Spark Plug: Bosch WSR6F or equivalent. Part # 0000 400 1300.
  3. Stop Switch / Wire Assembly: Part # 1128 410 0600.
  4. Spark Plug Boot: Part # 0000 410 2000.
  5. Ground Wire: Part # 1128 412 0600.

CAUTION! The ignition module is non-adjustable. If faulty, it must be replaced.

Cutting Attachment Parts

Parts related to the guide bar, chain, and drive mechanism.

NOTE: Always match chain pitch and gauge to the guide bar and sprocket.

Crankcase & Clutch Parts

Parts enclosing the crankshaft and transferring power to the chain.

Part DescriptionPart Number
Crankcase Half (Right)1128 030 0601
Crankcase Half (Left)1128 040 0601
Clutch Assembly (Complete)1128 160 0602
Clutch Drum & Bearing1128 165 0600
Oil Pump Drive Gear1128 170 0600
Crankcase Gasket Set1128 075 0600

WARNING! Use a clutch removal tool to avoid damage. The clutch has a left-hand thread.

Starter Assembly Parts

Components for manual engine starting.

  1. Starter Housing: Part # 1128 790 0600.
  2. Starter Pulley: Part # 1128 791 0600.
  3. Recoil Spring: Part # 1128 792 0600.
  4. Starter Rope (135cm): Part # 0000 350 9045.
  5. Starter Handle: Part # 1128 793 0600.
  6. Spring Guide & Pawls: Part # 1128 794 0600 (Kit).

CAUTION! Wear gloves when handling the recoil spring to prevent injury from sudden unwinding.

Housing & Handle Parts

External covers, handles, and vibration dampening components.

NOTE: Inspect anti-vibration elements regularly for wear and replace if hardened or cracked.

Part Number Index

Quick reference for common part numbers.

ComponentKey Part Number
Air Filter0000 350 2700
Chain Brake Band1128 832 0600
Decompression Valve1128 141 0600
Oil Pump1128 670 0600
Oil Line1128 678 0601
Impulse Line1128 358 0700
Main Bearing Set1128 045 0600
Complete Gasket Set1128 007 10600
Complete Seal Set1128 007 20600

Tip: Always verify the part number stamped on the old component or consult the official Stihl IPL (Illustrated Parts List).

Troubleshooting & Service

Common issues and recommended parts/service actions.

SymptomPossible CauseParts / Service Action
Engine won't startNo spark, fuel issueCheck/replace spark plug (0000 400 1300), ignition module (1128 400 1301), fuel filter (0000 350 3501), carburetor kit.
Engine runs poorly/lacks powerAir leak, clogged filter, worn pistonInspect/replace crankcase seals, intake gasket, air filter (0000 350 2700). Check piston/cylinder for scoring.
Chain won't turn or slipsWorn clutch, damaged sprocketReplace clutch assembly (1128 160 0602), drive sprocket (1128 640 0601). Check chain tension.
Excessive vibrationFailed AV buffers, loose partsReplace anti-vibration buffer set (1128 850 0600). Tighten all housing screws.
Oil not lubricating chainClogged oiler, faulty pumpClean oil ports, replace oil line (1128 678 0601), or oil pump (1128 670 0600).
Starter rope won't retractBroken recoil springReplace recoil spring (1128 792 0600) and inspect starter assembly.

Service Note: For complex repairs like crankshaft or crankcase replacement, refer to the full Stihl service manual. Use a torque wrench for critical fasteners.

Genuine Parts & Support: Always use genuine Stihl parts for optimal performance and safety. Contact your local authorized Stihl dealer or visit www.stihlusa.com for parts ordering and technical support.

Stihl 036 Parts Manual © - All Rights Reserved 2025