Stihl 032 AV Chainsaw Parts Manual

The Stihl 032 AV is a professional-grade chainsaw featuring anti-vibration (AV) technology, a powerful engine, and durable construction for demanding forestry and cutting tasks. This parts manual provides detailed diagrams, part numbers, and ordering information for all components, including the engine assembly, ignition system, fuel system, air filtration, clutch, guide bar, cutting chain, and anti-vibration elements. Below are key sections for identification, engine parts, cutting attachments, maintenance parts, and ordering.

1. Model Identification & Specifications 2. Engine Assembly Parts 3. Ignition System Parts 4. Fuel System & Carburetor Parts 5. Air Filtration System 6. Clutch, Sprocket & Drive Components 7. Guide Bar & Cutting Chain 8. Anti-Vibration (AV) System 9. Covers, Handles & External Parts 10. Fasteners & Hardware 11. Parts Ordering & Exploded Diagrams

Model Identification & Specifications

Locate the model and serial number on the crankcase. Key specifications for part compatibility.

FeatureDescription
ModelStihl 032 AV
Engine Displacement54.1 cm³ (3.3 cu. in.)
Power Output3.0 kW (4.0 hp)
Fuel/Oil Mix Ratio50:1 (Gasoline to 2-Stroke Oil)
Guide Bar MountStihl 3005 Mount
Chain Pitch.325" or 3/8"
Drive LinksVaries by bar length
Ignition SystemElectronic (Flywheel Magneto)
Anti-VibrationSpring-damped AV system
Weight (Powerhead)Approx. 6.2 kg (13.7 lbs)

Engine Assembly Parts

Cylinder, piston, crankshaft, connecting rod, bearings, seals, and crankcase components.

  1. Cylinder: Part number 1122 020 2001. Includes cylinder, fins, and exhaust port.
  2. Piston Assembly: Part number 1122 030 2001. Piston, rings, wrist pin, and circlips.
  3. Crankshaft: Part number 1122 040 2001. Main shaft with integrated crank webs.
  4. Crankcase: Part number 1122 050 2001. Two halves, includes bearing seats.
  5. Bearings & Seals: Main bearings (6202 C3), crankshaft seals, and gaskets.

WARNING! Engine disassembly requires specialized tools and knowledge. Incorrect assembly can cause severe damage or injury.

Ignition System Parts

Components for spark generation and engine timing.

  1. Ignition Module (Coil): Part number 1122 400 1301. Includes spark plug wire.
  2. Flywheel: Part number 1122 400 1201. Magnets for spark generation.
  3. Spark Plug: Bosch WSR6F or equivalent. Part number 1122 400 1401.
  4. Stop Switch & Wiring: Part number 1122 400 1501. Handle-mounted kill switch.
  5. Ignition Lead Grommet: Part number 1122 400 1601. Seals wire entry into crankcase.

CAUTION! Always disconnect the spark plug boot before performing any maintenance.

Fuel System & Carburetor Parts

Air Filtration System

Prevents debris from entering the carburetor and engine.

Air Filter: Felt and mesh dual-stage filter. Part number 1122 120 2001.

Filter Cover: Plastic cover with securing knob. Part number 1122 120 2101.

Pre-Cleaner: Optional foam sleeve for extreme conditions. Part number 1122 120 2201.

Intake Elbow & Gasket: Connects filter housing to carburetor. Part number 1122 120 2301.

Clutch, Sprocket & Drive Components

Transmits engine power to the cutting chain.

  1. Centrifugal Clutch: Part number 1122 160 2001. Shoes, springs, and drum.
  2. Clutch Drum/Sprocket: Rim sprocket type, .325" pitch. Part number 1122 160 2101.
  3. Drive Sprocket Bearing: Needle bearing for clutch drum. Part number 1122 160 2201.
  4. Oil Pump: Manual or automatic (AV-E models). Part number 1122 160 2301.
  5. Oil Pump Drive Gear: Worm gear on crankshaft. Part number 1122 160 2401.

Tip: Regularly inspect the clutch drum for wear and the sprocket for hooking.

Guide Bar & Cutting Chain

Compatible cutting attachments. Refer to bar length and chain pitch/specification.

  1. Guide Bar: Stihl Rollomatic E (3005 mount). Common lengths: 16" (Part 3005 000 3916), 18" (3005 000 3918), 20" (3005 000 3920).
  2. Cutting Chain: Stihl 63PM (3/8" Pitch, .063" Gauge). Part number varies by drive link count (e.g., 72DL: 1122 007 1072).
  3. Bar Mounting Hardware: Nuts, washers, and studs. Part number 1122 007 2001 (kit).
  4. Chain Tensioner: Screw and pin assembly. Part number 1122 007 2101.
  5. Chain Sprocket Nose: Replaceable tip for Rollomatic E bars. Part number varies by bar.

WARNING! Always use a sharp chain with correct tension. A loose or dull chain is dangerous and increases wear.

Anti-Vibration (AV) System

Springs and rubber dampers that isolate the handles from the powerhead.

Covers, Handles & External Parts

Top/rear handle, starter cover, muffler, and side panels.

CAUTION! Cracked handles or covers can compromise safety and should be replaced.

Fasteners & Hardware

Specialized screws, nuts, washers, and clips used throughout the saw.

FCC Part 15: Class B digital device; complies with interference limits for residential use. Copyright © 2006 Insignia; trademarks of Best Buy Enterprise Services, Inc. Macrovision: Incorporates copy protection technology. For support, visit www.insigniaproducts.com or contact 1-877-467-4289.

Parts Ordering & Exploded Diagrams

Component GroupDiagram ReferenceOrdering Notes
Engine AssemblyFig. 1 (Page 3)Order crankcase assemblies as a matched set.
Ignition SystemFig. 2 (Page 5)Specify model and serial number for correct coil.
Fuel SystemFig. 3 (Page 7)Carburetor kits are model-specific.
Clutch & DriveFig. 4 (Page 9)Specify sprocket pitch (.325" or 3/8").
Cutting AttachmentFig. 5 (Page 11)Provide bar length, pitch, and gauge for chain.

How to Order: Use the 11-digit Stihl part number from this manual. Contact an authorized Stihl dealer.

Support: For technical diagrams and dealer locator: www.stihlusa.com or contact 1-800-467-8445.

Stihl 032 AV Chainsaw Parts Manual © - All Rights Reserved 2025