STIHL 028 AV Super Parts Manual

The STIHL 028 AV Super is a professional-grade chainsaw known for its durability and performance. This parts manual provides comprehensive information for identifying, ordering, and replacing components. It includes exploded diagrams, part numbers, descriptions, and assembly instructions to assist with maintenance and repair. Below are key sections covering identification, major assemblies, engine components, cutting attachments, and ordering information.

1. Identification & Specifications 2. Major Assemblies 3. Engine Components 4. Fuel & Ignition System 5. Cutting Attachment & Bar 6. Drive & Clutch Assembly 7. AV Anti-Vibration System 8. Covers & Housing 9. Fasteners & Hardware 10. Ordering Parts 11. Assembly Diagrams

Identification & Specifications

Key identifiers: Model number (028 AV Super), serial number location (on crankcase), engine displacement, power output.

FeatureDescription
ModelSTIHL 028 AV Super
Engine TypeSingle cylinder, two-stroke, air-cooled
Displacement51.5 cc (3.14 cu. in.)
Power Output3.2 kW (4.3 hp)
Fuel/Oil Mix50:1 (STIHL HP Ultra or equivalent)
Guide Bar Lengths16" to 20" (40 cm to 50 cm)
Chain Pitch3/8" or .325"
Ignition SystemElectronic, breakerless
Weight (powerhead)Approx. 6.2 kg (13.7 lbs)
AV SystemAnti-Vibration handles

Major Assemblies

Overview of main saw sections and their part groups.

  1. Crankcase Assembly: Includes crankcase halves, bearings, seals.
  2. Cylinder & Piston Assembly: Cylinder, piston, rings, wrist pin.
  3. Carburetor Assembly: WT-194 or equivalent, throttle linkage.
  4. Starter Assembly: Rewind starter, pulley, rope.
  5. Clutch & Sprocket Assembly: Centrifugal clutch, drum, rim sprocket.
  6. AV Handle System: Front and rear handles with rubber dampeners.

WARNING! Disconnect spark plug before disassembly. Use proper tools.

Engine Components

Detailed list of internal engine parts with part numbers.

  1. Cylinder: 1122 020 1201 (with fins, decomp valve port).
  2. Piston: 1122 030 2001 (51.5mm diameter).
  3. Piston Rings: 1122 030 2103 (set of two).
  4. Crankshaft: 1122 023 0500 (with integrated counterweights).
  5. Connecting Rod: 1122 023 0601 (needle bearing).
  6. Crankcase Halves: Right 1122 020 4500, Left 1122 020 4600.
  7. Crankcase Seals: 1122 007 1050 (flywheel side), 1122 007 1060 (clutch side).
  8. Bearings: Main bearings 6202 C3 (clutch side), 6201 C3 (flywheel side).

CAUTION! Ensure clean work area; label parts during disassembly.

Fuel & Ignition System

Cutting Attachment & Bar

Components for guide bar, chain, and tensioning.

Guide Bar: Rollomatic E (part numbers vary by length): 16" (3003 000 3916), 18" (3003 000 3918), 20" (3003 000 3920).

Chain: 3/8" Pitch, .063" gauge, 72 drive links (for 16" bar) - 1122 007 1072. .325" Pitch options available.

Sprocket: Rim sprocket 3/8" - 1122 007 1007. Sprocket drum - 1122 007 1040.

Bar Mount: Studs 1122 007 1051, nuts 1122 007 1052.

Chain Tensioner: Screw 1122 007 1055, adjuster 1122 007 1056.

Clutch Cover: 1122 350 0901 with chain brake (if equipped).

Drive & Clutch Assembly

Parts transmitting power from engine to chain.

  1. Clutch Drum: 1122 007 1040 (with bearing).
  2. Clutch Shoes: 1122 007 1010 (set of three).
  3. Clutch Springs: 1122 007 1011.
  4. Drive Sprocket: Rim type 1122 007 1007 (3/8") or 1122 007 1008 (.325").
  5. Oil Pump: 1122 350 0400 (automatic/manual).
  6. Oil Line: 1122 350 0501 (from tank to pump).
  7. Oil Worm Gear: 1122 350 0300 (driven by clutch drum).

Tip: Inspect clutch shoes for wear; replace if worn smooth.

AV Anti-Vibration System

Components reducing vibration to operator.

  1. Front AV Buffer: 1122 350 0201 (set of four).
  2. Rear AV Buffer: 1122 350 0202 (set of two).
  3. Handle Mounting Bolts: 1122 007 1053 (shoulder bolts).
  4. Front Handle: 1122 350 0100 (complete).
  5. Rear Handle: 1122 350 0101 with throttle trigger.
  6. AV Springs: 1122 350 0203 (internal damping springs).

WARNING! Replace worn AV buffers to maintain vibration damping.

Covers & Housing

External covers and housing parts.

PartPart NumberDescription
Top Cover1122 350 0700Air filter cover with decomp valve hole
Chain Brake Cover1122 350 0901Right side cover with hand guard
Flywheel Cover1122 350 0801Left side cover (starter side)
Muffler Cover1122 350 0600Heat shield over muffler
Air Filter Cover1122 350 0701Snap-on filter cover
Air Filter1122 140 0600Felt/fleece element

Fasteners & Hardware

Common screws, nuts, washers used throughout.

Ordering Parts

Always provide model number (028 AV Super) and serial number when ordering. Use genuine STIHL parts for optimal performance and safety. Exploded diagrams in this manual correspond to STIHL microfiche system.

  1. Identify part number from diagrams.
  2. Contact authorized STIHL dealer.
  3. Provide serial number for correct variant.
  4. Check availability of repair kits for common overhauls.

CAUTION! Using non-genuine parts may void warranty and compromise safety.

Assembly Diagrams

Reference exploded views for major systems (not shown in HTML). Diagram sections include:

DiagramComponents CoveredReference Number
Crankcase AssemblyCrankcase, bearings, seals, crankshaftFig. 1
Cylinder GroupCylinder, piston, rings, wrist pinFig. 2
Fuel SystemTank, carburetor, lines, filterFig. 3
Ignition SystemModule, coil, wiring, stop switchFig. 4
Clutch & DriveClutch, drum, sprocket, oil pumpFig. 5
AV Handle SystemHandles, buffers, springs, boltsFig. 6
Cutting AttachmentBar, chain, tensioner, coverFig. 7

Note: Diagrams are proprietary; consult printed manual or dealer system.

Support: Contact STIHL authorized service center or visit www.stihlusa.com for diagrams and technical bulletins.

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