STIHL 019T Chainsaw Parts Manual

The STIHL 019T is a professional-grade top-handle chainsaw designed for arborists and tree care professionals. This parts manual provides detailed diagrams, part numbers, and ordering information for all components of the STIHL 019T chainsaw, including the engine assembly, fuel system, ignition system, cutting attachment, chain brake, and housing. Below are key sections for identification, engine parts, fuel system, ignition, cutting equipment, assembly instructions, and ordering.

1. Identification & Specifications 2. Engine Assembly Parts 3. Fuel System Components 4. Ignition System Parts 5. Cutting Attachment & Guide Bar 6. Chain Brake & Safety Features 7. Housing & Handle Parts 8. Assembly & Installation Guide 9. Torque Specifications 10. Parts Ordering Information 11. Troubleshooting Parts Issues

Identification & Specifications

Key identifiers: Model 019T, Engine type: Single-cylinder, two-stroke, air-cooled. Displacement: 31.8 cc. Power output: 1.8 kW (2.4 hp). Weight: 4.2 kg (9.3 lbs) without cutting attachment.

FeatureDescription
Model Number019T (Top-Handle)
Engine Displacement31.8 cm³ (1.94 cu. in.)
Power Output1.8 kW at 9,500 rpm
Fuel Tank Capacity0.25 L (0.07 US gal)
Oil Tank Capacity0.20 L (0.05 US gal)
Guide Bar Lengths12" to 16" (30 cm to 40 cm)
Pitch/Gauge3/8" PM / .050" (1.3 mm)
Ignition SystemElectronic, capacitor discharge
Spark PlugSTIHL BOSCH WSR6F or equivalent
Chain TypeSTIHL Picco Micro 3 (PM3)

Engine Assembly Parts

Cylinder, piston, crankshaft, connecting rod, bearings, seals, and gaskets.

  1. Cylinder Assembly: Includes cylinder, fins, and transfer ports. Part # 1125 020 1201.
  2. Piston Assembly: Piston, rings, wrist pin, and circlips. Part # 1125 030 2001.
  3. Crankshaft: Complete with main bearings and seals. Part # 1125 040 0600.
  4. Crankcase: Upper and lower halves with gasket. Part # 1125 010 2000.
  5. Recoil Starter Assembly: Pulley, spring, rope, handle. Part # 1125 080 1000.

WARNING! Use genuine STIHL parts only. Incorrect parts can cause engine failure or safety hazards.

Fuel System Components

Fuel tank, cap, filter, lines, carburetor, and primer bulb.

  1. Fuel Tank: Polyethylene tank with integrated mounting points. Part # 1125 350 0600.
  2. Carburetor: Walbro WT-324 or Zama C1Q-S70. Part # 1125 120 0601.
  3. Fuel Filter: In-tank sintered bronze filter. Part # 0000 350 3504.
  4. Fuel Lines: Supply and return lines (2.5mm ID). Part # 0000 350 0930.
  5. Primer Bulb: For easy starting. Part # 1125 141 0600.

CAUTION! Ensure fuel lines are routed correctly to prevent leaks or engine damage.

Ignition System Parts

Cutting Attachment & Guide Bar

Clutch, drum, rim sprocket, guide bar, chain tensioner, and bar nuts.

Clutch Assembly: Centrifugal clutch with springs and shoes. Part # 1125 160 2000.

Guide Bar: STIHL Rollomatic E in 12", 14", 16" lengths. Part # 3003 000 3612 (12"). Chain Sprocket: Rim sprocket type, 7-tooth. Part # 0000 642 2007. Chain Tensioner: Screw-type adjuster with pin. Part # 1125 181 0600. Bar Mounting Nuts: M8 flange nuts. Part # 9002 721 0590.

Chain Brake & Safety Features

Brake band, handle, lever, spring, and inertia mechanism.

  1. Turn off chainsaw before inspecting or replacing brake parts.
  2. Brake Band: Steel band that stops clutch drum. Part # 1125 790 0600.
  3. Brake Handle/Levers: Front hand guard and activation lever. Part # 1125 790 1000.
  4. Inertia Spring: Engages brake on kickback. Part # 1125 790 0800.

Tip: Test brake function after every replacement. Band should engage fully when activated.

Housing & Handle Parts

Supports top handle, rear handle, anti-vibration elements, and covers.

  1. Insert screws: Assemble housing halves with proper gaskets.
  2. Top Handle: Magnesium housing with integrated controls. Part # 1125 790 2000.
  3. Rear Handle: With throttle trigger and lockout. Part # 1125 790 3000.
  4. Anti-Vibration Springs: Four rubber dampeners. Part # 1125 790 4000.
  5. Side Covers: Clutch cover and air filter cover. Part # 1125 790 5000.
  6. Air Filter Cover: With quick-release latches. Part # 1125 141 2000.
  7. Muffler Cover: Heat shield and spark arrestor. Part # 1125 141 3000.

WARNING! Ensure all covers are securely fastened to prevent debris ingress and protect from hot surfaces.

Assembly & Installation Guide

Step-by-step instructions for common part replacements.

  1. Guide Bar & Chain: Install bar, loop chain over sprocket, adjust tension.
  2. Carburetor: Connect fuel lines, throttle linkage, and choke rod.
  3. Ignition Module: Mount with screws, set air gap, connect wiring.
  4. Clutch: Slide onto crankshaft, secure with nut (40 Nm torque).
  5. Starter Assembly: Wind spring, route rope, attach handle.

CAUTION! Refer to service manual for detailed procedures. Use correct tools.

Torque Specifications

Critical fasteners and their torque values.

ComponentFastenerTorque (Nm)Torque (ft-lb)
Cylinder HeadM6 x 1.012 Nm8.9 ft-lb
Clutch NutM12 x 1.2540 Nm29.5 ft-lb
Flywheel NutM10 x 1.2535 Nm25.8 ft-lb
Guide Bar NutsM8 x 1.2510 Nm7.4 ft-lb
Spark PlugM14 x 1.2525 Nm18.4 ft-lb
Handle MountingM6 x 1.08 Nm5.9 ft-lb

Reset: Always use a calibrated torque wrench.

Parts Ordering Information

FCC Part 15: Class B digital device; complies with interference limits for residential use. Copyright © STIHL Incorporated; all trademarks owned by STIHL. For genuine parts, contact an authorized STIHL servicing dealer. Provide model number (019T) and part number from this manual. For support, visit www.stihlusa.com or contact STIHL customer service at 1-800-467-8445.

Troubleshooting Parts Issues

SymptomPossible CauseCorrective Action
Engine won't startFaulty ignition module, spark plugTest spark; replace module or plug if no spark.
Loss of powerWorn piston/cylinder, clogged fuel filterCheck compression; replace piston kit; clean/replace fuel filter.
Chain won't turnWorn clutch shoes, seized sprocketInspect clutch assembly; replace shoes or sprocket.
Oil leakageCracked oil tank, faulty oil lineInspect tank for cracks; replace oil lines and seals.
Excessive vibrationFailed anti-vibration mounts, loose partsReplace rubber dampeners; tighten all housing screws.
Chain brake not engagingWorn brake band, broken springReplace brake band and inertia spring.

Service: For complex repairs, take to an authorized STIHL dealer. 1-800-467-8445; www.stihlusa.com

STIHL 019T Chainsaw Parts Manual © - All Rights Reserved 2025