STIHL 015 Parts Manual

The STIHL 015 is a professional-grade gasoline-powered chainsaw designed for demanding cutting tasks. This parts manual provides detailed diagrams, part numbers, and ordering information for all components of the STIHL 015 chainsaw, including the engine assembly, cutting attachment, fuel system, ignition system, and housing. Below are key sections for safety, identification, exploded views, parts lists, ordering, and maintenance.

1. Safety Information & Warnings 2. Model Identification & Specifications 3. Engine Assembly Parts 4. Cutting Attachment & Guide Bar 5. Fuel System & Carburetor 6. Ignition System & Electronics 7. Housing, Handles & Covers 8. Fasteners, Seals & Gaskets 9. Maintenance & Service Intervals 10. Parts Ordering Information 11. Troubleshooting & Exploded Views

Safety Information & Warnings

Before handling any parts or performing service, read all safety instructions. Use only genuine STIHL replacement parts.

Warning SymbolDescription
โš ๏ธDisconnect spark plug boot before working on saw to prevent accidental start-up.
๐Ÿ”ฅAllow engine to cool completely before disassembly. Fuel is highly flammable.
๐ŸงคWear protective gloves when handling sharp components like chain cutters.
๐Ÿ“–Refer to official STIHL service manual for torque specifications and procedures.

WARNING! Using non-genuine or incorrect parts can cause malfunction, injury, or void the warranty.

Model Identification & Specifications

Locate the model and serial number plate on the rear housing.

Engine Assembly Parts

Cylinder, piston, crankshaft, connecting rod, bearings, and seals.

  1. Cylinder: Part # 1110 020 1201 โ€“ Includes fins and exhaust port.
  2. Piston: Part # 1110 030 2001 โ€“ 38mm diameter with rings.
  3. Crankshaft: Part # 1115 030 0601 โ€“ Integrated crank pins and bearings.
  4. Crankcase: Part # 1119 030 0801 โ€“ Halves, gasket, and screws.
  5. Bearings & Seals: Main bearings (Part # 9503 003 1340) and crankshaft seals.

Note: Always replace piston rings and cylinder as a matched set if scoring is present.

Cutting Attachment & Guide Bar

Guide bar, saw chain, sprocket, clutch, and chain tensioner.

ComponentPart NumberDescription
Guide Bar (16")3005 000 3916Rollomatic E, .325" pitch, 1.3mm gauge
Saw Chain (16")3623 005 00673/8" PMN, 66 drive links
Drive Sprocket1125 640 1601Rim sprocket, 7-tooth
Clutch Assembly1118 160 2001Centrifugal clutch with springs
Chain Tensioner1118 647 0600Screw-type adjuster

Tip: Regularly rotate the guide bar to ensure even wear.

Fuel System & Carburetor

Fuel tank, filter, lines, carburetor (Walbro), and air filter.

  1. Fuel Tank: Part # 1119 350 0601 โ€“ Includes cap and vent.
  2. Fuel Filter: Part # 0000 350 3501 โ€“ In-tank sintered bronze.
  3. Fuel Line: Part # 1119 358 0600 โ€“ 3.5mm ID, oil-resistant.
  4. Carburetor: Part # 1119 120 0602 โ€“ Walbro HDA-46 with adjustment screws.
  5. Air Filter: Part # 1119 140 0600 โ€“ Felt element, pre-filter available.

CAUTION! Use only ethanol-free fuel to prevent carburetor damage.

Ignition System & Electronics

Ignition module, spark plug, stop switch, and wiring harness.

Housing, Handles & Covers

Plastic housing components, front/rear handles, and protective covers.

  1. Main Housing: Part # 1119 790 0601 โ€“ Includes mounting points.
  2. Rear Handle: Part # 1119 870 0600 โ€“ With anti-vibration elements.
  3. Front Handle: Part # 1119 880 0600 โ€“ Top handle with guard.
  4. Clutch Cover: Part # 1119 891 0601 โ€“ Chain brake version available.
  5. Starter Cover: Part # 1119 896 0600 โ€“ Houses rewind starter.

Note: Inspect anti-vibration mounts for wear and replace if cracked.

Fasteners, Seals & Gaskets

Complete kit of screws, nuts, washers, gaskets, and O-rings.

Kit DescriptionPart NumberContents
Screw Set1119 995 0600M5, M6 screws of various lengths
Gasket Set1119 996 0601Crankcase, cylinder, carburetor gaskets
Seal Kit1119 997 0600Crankshaft seals, O-rings for fuel system
Anti-Vibration Set1119 870 0610Rubber mounts, buffers, and sleeves

Maintenance & Service Intervals

Recommended part replacement schedule for optimal performance.

WARNING! Failure to follow maintenance intervals can lead to premature failure.

Parts Ordering Information

How to order genuine STIHL parts for the 015 model.

  1. Contact an authorized STIHL servicing dealer.
  2. Provide the model number (STIHL 015) and serial number.
  3. Reference the part number from this manual.
  4. For diagrams, request STIHL IPL (Illustrated Parts List) 015.

Online: Parts cannot be ordered directly online; must go through a dealer.

Troubleshooting & Exploded Views

Common issues and reference to exploded diagrams.

ProblemLikely CausePart to Check/Replace
Engine won't startNo spark, fuel issueSpark plug (0000 400 1301), ignition module (1119 400 0601), fuel filter (0000 350 3501)
Loss of powerClogged filter, air leakAir filter (1119 140 0600), carburetor kit, crankcase seals
Chain won't turnWorn sprocket, clutchDrive sprocket (1125 640 1601), clutch assembly (1118 160 2001)
Excessive vibrationFailed mounts, bent shaftAnti-vibration set (1119 870 0610), inspect crankshaft
Fuel leakCracked line, bad gasketFuel line (1119 358 0600), carburetor gasket (from kit 1119 996 0601)

Exploded Views: Refer to official STIHL IPL document 015 for detailed assembly diagrams.

STIHL Support: For technical assistance, contact your local STIHL dealer or visit www.stihlusa.com.

STIHL 015 Parts Manual ยฉ - All Rights Reserved 2025. STIHL is a registered trademark.